Woodknowledge Wales

Woodknowledge Wales

Inspiring innovation through collaboration

Joinery

Making Wood Work for Wales

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Wales Climate Week zoom session, 11:15-12:15, 6 December

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A thriving timber industry offers economic, environmental and social benefits to Wales. Opportunities exist all along the supply chain, from nurseries through forest management, harvesting, restocking, sawmilling, right through to the end-use of timber, for example in construction or furniture.

Join session chair, Huwel Manley, operations manager for Natural Resources Wales (NRW) as he hosts a remote panel discussion focused around how to make wood work for Wales. Panel members will include Woodknowledge Wales’ CEO, Gary Newman, Elaine Harrison, National Manager Wales at Confor: Confederation of Forest Industries (UK) and Steve Cranston, Project Lead for Welsh Government’s Delivering Net Zero.

This Wales Climate Week session will open by showcasing companies in Wales who use timber and who have chosen to put fairness at the heart of their operating models. The panel members will then discuss the actions needed to promote a healthy, growing timber industry in Wales.

  • How can the use of timber accelerate decarbonisation of the natural and built environments?
  • How can we deliver low-carbon housing in Wales through the use of Welsh grown timber? 
  • How can we encourage inclusive recruitment and retention in an industry with a huge range of jobs, skills and careers on offer?

Want to know more about the Welsh timber industry, carbon sequestration within timber products, timber training and careers?

This session will be of interest to anyone who:

  • would like to know more about the environmental, economic and social benefits offered by the Welsh timber industry.
  • are interested in reducing embodied carbon in construction, in taking a whole life-cycle approach which recognises carbon sequestration within timber products. 
  • are keen to learn about the breadth of different training, jobs and career paths across Wales and to explore inclusive approaches to employment.

Speakers

  • Elaine Harrison. National Manager for Wales. Confor (Confederation of Forest Industries).
  • Gary Newman. Chief Executive. Woodknowledge Wales.
  • Steve Cranston. Project Lead – Delivering Net Zero.
  • Huwel Manley. Head of Operations South West Wales. Natural Resources Wales.

Full speakers bios can be found at the Wales Climate Week Virtual Conference Programme

Format of the session

11:15-11:20Introduction
11:20-11:30Watch newly filmed case study videos from:
– timber contractors: Williams Homes,
– timber frame manufacturers: SO Modular, and
– award winning social enterprise: Down to Earth
11:30 – 11:55Q&A open panel discussion
12:10-12:15Sum up and close

Register now at Wales Climate Week (gov.wales) where you can also view the rest of the virtual conference agenda and other available resources.

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CoP update: Joiners Community of Practice

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Newly launched CoP to focus on market differentiation, skills and how to make the joinery sector more engaging

Our new joiners Community of Practice (CoP) launched mid-November with a mix of different sized businesses participating. 

Those present expressed interest in being part of the Community so they might hear from others, discuss individual challenges, and learn about how to leverage opportunities. A number of topics for further discussion came up during this initial meeting. These included the challenges associated with market competition driven by imports from Europe and market differentiation. CoP members also want to discuss how they can support one another and their industry. In particular, they wish to look for opportunity around skills and recruitment, and how to attract and engage newcomers into the joinery sector.

Joinery businesses interested in discussing opportunities and challenges of skills and recruitment are encouraged to join the next meeting on 30th November, 9-10am via Zoom.  On the agenda:

  • Challenge: What is your biggest challenge – recruitment overall or lack of skilled people?
  • Recruitment: Are you or have you been experiencing any recruitment challenges? Is / was this impacting on your business? If so, how? Have you developed a process to mitigate this? If so, what does it look like?
  • Skills: Do you need to train new employees? Do you have a training programme for all staff? Do you have any working relationship with local colleges/universities?
  • Potential: If you had complete power, what would your top three actions be to turn this challenge into an opportunity?

Results of the discussion will inform a report on skills across all sectors of the wood value chain as part of the Home Grown Homes Project. 

If you are unable to attend but would like to share your views and experience with us, please contact christiane.lellig@woodknowledgewales.co.uk.

Google Map highlights exemplar timber housing projects in Wales

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Explore information on construction, innovative products, use of home-grown timber and Welsh manufacturing, carbon impact and building performance in innovative timber housing projects across Wales.
This map showcases the exemplar timber housing projects Woodknowledge Wales has worked on in some way over the past few years. The Exemplar Housing Project layer contains basic project information. The Whole Life Carbon layer contains data on the carbon impact of those projects for which we have undertaken analyses. The Building Performance layer contains projects where we have undertaken some experimentation into different building performance methods. The Forest Nation Attribute layer attempts to capture the timber story such as the use of innovative products, the use of home-grown timber and the use of Welsh manufacturing.
This map represents our progress to date. We will continue to record the progress of our timber development agenda as well as the progress of Welsh housing in meeting the challenge of Net Zero whole Life carbon over the coming years.
VIEW MAP ON GOOGLE →

From garden sleeper to beautiful window. Challenging perceptions about Welsh timber

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Custom Precision Joinery rose to the challenge laid down by Dainis Dauksta at a Woodknowledge Wales knowledge event on Developing the Welsh Joinery Sector – Barriers and Opportunities for Windows by offering to make a demonstration window from (1) local Welsh timber (2) to a specification acceptable to housing associations and (3) have it ready for WoodBUILD 2019. We were not disappointed!
This second knowledge event in our “Campaign for Wood Windows” looked at how the Welsh Joinery sector can respond to the real and growing demand from the social housing sector to supply wood windows and ultimately how the joinery sector can access home-grown timber to be used in making those windows.

Larch on planer showing straightness of the grain

Larch for the windows on planner. This photo shows the straightness of the grain after the first 20-30cm which can be removed.

During the event Dainis Dauksta (sawmiller, designer and consultant) had challenged perceptions that Welsh (and UK) forest plantations provide low grade softwood which is only fit for fence posts and biofuel. He urged us all to learn more and not to make the mistaken judgement that fast grown is always inferior to slow grown or that large ring width means low density. His talk illustrated how large Welsh logs which are currently being used in low value markets such as fencing and bio-fuel can provide high grade joinery timber.

The Timber

Two reject larch garden sleepers (2.4m*250mm*125mm) obtained from BSW were resawn (by Dainis Dauksta) into joinery sizes as specified by Custom Precision Joinery. The sleepers, which had been air dried were cut so that the juvenile corewood [1] was specifically sawn out and excluded from the final joinery grade product, this is because the core wood can have properties which are significantly different, and variable compared to the mature wood.

“Home grown larch is currently such an under-utilised joinery timber” said Dainis Dauksta who supplied the material used by Custom Precision Joinery. “High quality joinery grade timber is currently going into low value end markets which is such a waste of our resources.  This project showed just how easy it was to select and cut joinery grade timber from larch that was being sold as reject garden sleepers.”

Custom Precision Joinery checked the joinery grade larch on delivery and confirmed that it was fit for purpose. The scantlings where then conditioned in their workshop for two weeks before machining into the required profiles.

British grown larch is a moderately durable softwood with a colour that ranges from a light to dark brown heartwood to a white sapwood. It has a density of around 550kg/m3 at a moisture content of 12%.  When wet it has a tendency to distort but once dry it is generally stable.  Potentially large volumes of larch could become available in Wales because of the Phytophthora ramorum epidemic.  Larch is a very useful construction timber and larch grown in Wales can already be visually strength graded to C24.  It can be used for cladding, structural and joinery applications. High-quality stainless-steel fixings should be used to avoid corrosion of fixings.

The Windows

2 windows displayed on a table at a conference trade show

Two windows made by Custom Precision Joinery from Welsh larch and on display at WoodBUILD 2019.

Two windows were made at Custom Precision Joinery in Buckley, north Wales, they were the same design but had different paint finishes.  The windows were made to a design supplied by Coastal Specialist Ironmongery Ltd (also participants in our windows workshop). The design used was one which has already been approved as suitable for social housing.

“We are very pleased with how these windows turned out” said Colin Morris from Custom Precision Joinery. ”A large percentage of home grown timbers are generally of a higher standard than that of imported timbers. However, the Welsh supply chain is an issue for manufacturers in the joinery sector like us. But with the right investment and perseverance Wales has a unique opportunity to enhance this sector.”

What next?

Profile detail of window made by Custom Precision Joinery, fixtures by Coastal Specialist Ironmongery and paint finish by Remmers (UK) Lrd.

This project has shown that high quality joinery items can be made from Welsh timber that is currently being sawn and sold for low value garden sleepers. Just by grading and sawing that same material in a different way it has been transformed into a high value joinery grade timber.
Simple interventions like this could help develop the supply chain for Welsh timber and offer smaller sawmills opportunities to diversify and provide higher value products into the joinery sector. However, the demand for joinery products made from Welsh timbers need to developed. One way to do this is by working with housing associations and local authorities. This is being done through the Home-Grown Homes Project, led by Powys County Council which is exploring supply chain interventions to encourage growth of the timber sector in Wales.
At the end of the Home-Grown Homes Project a set of recommendations will be presented to Welsh Government with case studies to demonstrate how interventions could help improve the supply of Welsh timber to Welsh house building manufactures to build more and better homes.

Woodknowledge Wales would like to thank Custom Precision Joinery for offering to make these windows from Welsh timber and putting them on show at WoodBUILD 2019. We would also like to thank Coastal Specialist Ironmongery for their part in providing the specification for the window design and Craig Lovatt, formally of Custom Precision Joinery and now of Remmers (UK) Ltd for initiating the project.

[1] Corewood or ‘juvenile wood’ is found within the first 10–20 annual rings adjacent to the pith.

Homegrown Timber in UK Construction – Case Studies, Volume. 1

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The projects showcased here represent a snap-shot of what’s happening throughout the whole of the UK, but with an emphasis on projects in Wales – from housing to retail, simple homes and social housing to high end self-build, as well as offices and schools.
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